NO: AC.2006.MG.01 شرکت کامپوزیت آسیا ( سهامی خاص ) تولید کننده انواع قطعات کامپوزیتی FRP سینی کابل )

Transcription

1 NO: AC.2.MG.1 شرکت کامپوزیت آسیا ( سهامی خاص ) تولید کننده انواع قطعات کامپوزیتی FRP سینی کابل ) گریتینگ, ( پروفیل, SPECIFICATIONS OF MOLDED GRATINGS Office: Unit1-11, 3rd Floor, No., nader Alley,Vali Asr St,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod: E- mail: Info@asiacomposite.com

2 MOLDED GRATING PROCESS Molded grating is manufactured in an open, heated mold that resembles a large waffle iron. Continuous reinforcements are placed in the mold in alternating layers and thoroughly wetted out with resin. This continuous process produces an integral, one-piece construction, which offers excellent corrosion resistance as well as bi-directional strength. When the weaving process is completed, the mold is heated to cure the panel. If the grating is to have embedded grit, the mold will receive the grit at this time before the part is cured. After curing, the part is extracted from the mold. The standard part would have a meniscus (concave) top surface for slip resistance. Should a standard grit surface be specified, the grit would be bonded to the top of the completed grating panel as a secondary operation. MOLDED GRATING Liquid resin and continuous fiberglass roving are systematically laid in the mold, layer after layer manually, to produce the desired thickness and panel dimensions. The finished molds are set aside for a predetermined time to allow the panel to cure. The panel is then ejected from the mold. The molds are cleaned and prepared for the process to begin again. The one piece interwoven square mesh construction of molded grating produces two primary benefits: maximum corrosion resistance and high strength. Because the grating is "cast" in one piece, there is no mechanical joint between bearing bars. The high percentage of resin in molded grating offers superior corrosion resistance. The molded grating with a square mesh pattern offers increased load capacity and panel utilization due to this bi-directional trait. Cutting access holes in the molded grating does not weaken the panel and does not require additional or costly supports. Office: Unit1-11, 3rd Floor, No., nader Alley,Vali AsrSt,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod:

3 APPLICATIONS OF MOLDED GRATING Applications Markets Flooring Chemical Platform Electronics Walkways Marine (including Assembly Lines military vessels) Trench Covers Oil & Gas Stairs Petroleum Processing Catwalks Plating Ramps Pulp and Paper Greenhouse Shelving Water/Wastewater Pool Drainage Zoos/Aquariums Portable Building Recreational Facilities Floors Manufacturing Benefits and Characteristics of FRP Molded Grating Non-Slip Standard Bearing Surfaces Corrosion Resistance Design Fire Resistance Cost Savings Non-Magnetic Non-conductive Impact Resistance Low Installation Costs Non-sparking High Strength-to-Weight Ratio Maintenance Free Conductive Grating Light Weight High Performance Raised Floors Ergonomic Office: Unit1-11, 3rd Floor, No., nader Alley,Vali AsrSt,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod:

4 DESCRIPTION NON-SLIP Composite Grating s integral grit top surface provides outstanding anti-slip protection for personnel in wet and oily environments. The grit is embedded in the top surface of each panel prior to curing. This combination of integral construction, plus depth of the embedded grit, creates a long-lasting maximum anti-slip top surface. CORROSION RESISTANCE Over a wide PH range (both acidic and caustic) is achieved by use of a premium grade resin system. FRP grating will outperform metallic grating when exposed to continuous submersion, splashing, spills, fumes or gases. Corrosion is a major problem for metal grating, stair treads and other products in many different industries such as chemical plants, food and beverage factories, water and wastewater facilities, power facilities. Molded grating are particularly designed to provide safe, long lasting and economical and worry-free solutions environments where chemicals and other corrosive materials attack and destroy metal. FIRE RESISTANCE Composite Grating is available in various resin systems, two of which meet the Class 1 flame spread rating of 2 or less, in accordance with ASTM E-84 Tunnel Test Method. If a flame spread of 1 or less is required, it will be available in request. NON-MAGNETIC The non-magnetic properties allow the Composite grating to be used in sensitive installations where the inherent magnetic properties of metallic grating would prove unsuitable. IMPACT RESISTANCE The impact resistance of Composite Grating allows repeated deflection without permanent deformation. A certain amount of deflection can occur with loading. However, once the load is removed, the grating will return to its original shape, unlike metallic grating, which will remain deformed and require costly repairs or replacement. Office: Unit1-11, 3rd Floor, No., nader Alley,Vali AsrSt,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod:

5 NON-SPARKING The non sparking qualities of Composite Grating systems are ideally suited for those installations where hydrogen or other combustible gases may be found and which may explode or cause a fire from sparks produced from accidental dropping of tools onto the grating. MAINTENANCE FREE The use of Composite Grating virtually eliminates maintenance costs since painting is not required, and UV inhibitors protect against degradation from the sun. LIGHTWEIGHT Composite Grating weighs about one-quarter as much as steel grating. Two men can easily handle full panels, without the need for hoists, pulleys or dollies. If the Composite Grating needs to be moved for cleaning, maintenance or utility access, there is less chance of back injuries. The lightweight design of the grating reduces installation and fabrication costs, weighing only 12 kilos per sq mtr for 2mm and 18 kilos per sq mtr for 38mm. RAISED FLOORS Many plant operations have a need for slightly elevated Floor Grating. Fixed or adjustable pedestals can be used for applications up to a height of mm. Plastic insert mouldings, which raise the Composite Grating panels 7mm off the floor, are ideal for allowing liquid drainage below the Grating. STANDARD BEARING SURFACES On most installations, a minimum of 38mm bearing support should be provided under the edges of Composite Grating panels. Office: Unit1-11, 3rd Floor, No., nader Alley,Vali AsrSt,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod:

6 DESIGN The design procedures associated with Composite Grating are entirely different from those associated with other materials. The prime consideration in designing with this reinforcement is allowable deflection as opposed to ultimate loading used with steel and aluminium. The reason for this is the inherent elasticity of reinforced plastic, permitting far greater deflection than steel, without the danger of structural failure. and deflection tables are available on request. COST SAVINGS In a review of costs, Composite grating showed significant savings over the use of stainless steel grating, and when consideration is given to life cycle costs, combining anti-slip benefits, the saving over the use of metal grating alternatives is quite considerable. NON-CONDUCTIVE The non-conductive properties make Composite Grating ideally suited for work platforms and flooring situated in electrically hazardous locations. LOW INSTALLATION COSTS Composite Grating weights considerably less than conventional metal gratings, and is easier and less expensive to transport, install and remove. Only simple hand tools are required for installation and removal, eliminating the need for costly equipment and labour costs associated with heavy lifting, cutting and welding. HIGH STRENGTH-TO-WEIGHT RATIO Molded grating manufactured as a composite of continuous strands and high quality resin is integrally constructed for strength, it is less than one-half the weight of steel grating allowing easy removal for access below floor level and installation with no heavy equipment and less manpower. Properly installed, molded grating meet specificied load requirements for steel and are more impact resistance than metal. Office: Unit1-11, 3rd Floor, No., nader Alley,Vali AsrSt,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod: 11111

7 ERGONOMIC Employees are experiencing fatigue after standing on solid concrete and heavy non-adjustable galvanized steel platforms all day, molded grating is the best solution to ease the strain on the backs, foot and legs of workers increasing worker comfort and productivity due to its nature slight resiliency that makes them comfortable to stand on for a long period. CONDUCTIVE GRATING Composite Conductive Grating provides a specially formulated carbon, black surface, which will eliminate hazardous static electricity when properly grounded. This anti-static property is most advantageous in high-tech electronic industries where sophisticated equipment may be damaged due to static electricity. It also provides a safe environment in combustible areas by not allowing static sparks. Conductive Grating can be used in Railway Fuel Stations, Circuit Board Manufacture, Oil Refineries, Underground Mining Operations, Ammunition Factories etc. HIGH PERFORMANCE Composite structural Composite grating materials have demonstrated a proven ability to withstand the harsh side effects of corrosive conditions better than galvanized steel. For many years, composites have been reliably used in traditionally corrosive industries such as chemical processing, plating and marine construction. While the cost of material is an important criteria in the design of a project, it does not reflect the total cost of the project. Beyond material purchase price, the engineer also should consider the related costs of installation, maintenance over time and replacement of debilitated materials. Office: Unit1-11, 3rd Floor, No., nader Alley,Vali AsrSt,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod: 11111

8 MOLDED GRATING SELECTION Type Panel Size (mm) Thickness (mm) Mesh Size (mm) Appro. Wt. (kg/m 2 ) MG MG MG 1-A MG 1-B MG MG 1R MG 1R MG 1-B Office: Unit1-11, 3rd Floor, No., nader Alley,Vali AsrSt,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod:

9 MOLDED GRATING CHEMICAL RESISTANCE GUIDE CHEMICAL TYPE VINIL TYPE ISO TYPE ORTHO Environment % Conc. Max. Oper. Temp. F/C % Conc. Max. Oper. Temp. F/C % Conc. MAX. OPER. TEMP. F/C Acetic Acid 18/82 12/2 2 N/R Aluminum Hydroxide 1 18/82 1 1/71 ALL - Ammonium Chloride ALL 21/99 ALL 17/77 ALL - Ammonium Bicarbonate 1/7 1 12/2 ALL - Ammonium Hydroxide 28 1/38 28 N/R ALL N/R Ammonium Sulfate ALL 21/99 ALL 17/77 ALL - Benzene ALL N/R ALL N/R ALL N/R Benzoic Acid SAT 21/99 SAT 1/ ALL 77/2 Borax SAT 21/99 SAT 17/77 ALL - Calcium Carbonate ALL 18/82 ALL 17/77 ALL - Calcium Nitrate ALL 21/99 ALL 18/82 ALL - Carbon Tetrachloride 1 1/ 1 N/R 1 N/R Chlorine, Dry Gas - 21/99-14/ - N/R Chlorine Water SAT 2/93 SAT 8/27 SAT N/R Chromic Acid 1 1/ 7/21 N/R Citric Acid ALL 21/99 ALL 17/77 ALL 77/2 Copper Chloride ALL 21/99 ALL 17/77 ALL 14/4 Copper Cyanide ALL 21/99 ALL 17/77 ALL 77/2 Copper Nitrate ALL 21/99 ALL 17/77 ALL - Ethanol 1/38 7/ /2 Ethylene Glycol 1 2/93 1 9/ /4 Ferric Chloride ALL 21/99 ALL 17/77 ALL 14/4 Ferrous Chloride ALL 21/99 ALL 17/77 ALL 8/3 Formaldehyde ALL 1/ 7/ Gasoline 1 18/82 1 8/ /2 Glucose 1 21/ /77 ALL - Glycerin 1 21/99 1 1/ 1 - Hydrobromic Acid 1/ 12/ Hydrochloric Acid 37 1/ 37 7/24 1 8/3 Hydrogen Peroxide 3 1/ 1/38 N/R Lactic Acid ALL 21/99 ALL 17/77 ALL 77/2 Lithium Chloride SAT 21/99 SAT 1/ ALL - Magnesium Chloride ALL 21/99 ALL 17/77 ALL 14/4 Office: Unit1-11, 3rd Floor, No., nader Alley,Vali AsrSt,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod:

10 CHEMICAL TYPE VINIL TYPE ISO TYPE ORTHO Environment % Conc. Max. Oper. Temp. F/C % Conc. Max. Oper. Temp. F/C % Conc. MAX. OPER. TEMP. F/C Magnesium Nitrate ALL 21/99 ALL 14/ ALL 8/3 Magnesium Sulfate ALL 21/99 ALL 17/77 ALL 14/4 Mercuric Chloride 1 21/99 1 1/ 1 14/4 Mercurous Chloride ALL 21/99 ALL 14/ ALL 14/4 Nickel Chloride ALL 21/99 ALL 17/77 ALL 14/4 Nickel Sulfate ALL 21/99 ALL 17/77 ALL 14/4 Nitric Acid 2 12/49 2 7/21 2 N/R Oxalic Acid ALL 21/99 ALL 7/24 ALL N/R Perchloric Acid 3 1/38 1 N/R 1 N/R Phosphoric Acid 1 21/ /49 8 N/R Potassium Chloride ALL 21/99 ALL 17/77 ALL 14/4 Potassium Dichromate ALL 21/99 ALL 17/77 ALL 77/2 Potassium Nitrate ALL 21/99 ALL 17/77 ALL 14/4 Potassium Sulfate ALL 21/99 ALL 17/77 ALL 14/4 Propylene Glycol ALL 21/99 ALL 17/77 ALL 14/4 Sodium Acetate ALL 21/99 ALL 1/71 ALL 14/4 Sodium Bisulfate ALL 21/99 ALL 17/77 ALL - Sodium Bromide ALL 21/99 ALL 17/77 - Sodium Cyanide ALL 21/99 ALL 17/77 N/R Sodium Hydroxide 2 18/82 N/R N/R 1 N/R Sodium Nitrate ALL 21/99 ALL 17/77 ALL 14/4 Sodium Sulfate ALL 21/99 ALL 17/77 ALL 14/4 Stannic Chloride ALL 21/99 ALL 1/71 ALL 14/4 Sulfuric Acid 7 1/38 2 7/ Tartaric Acid ALL 21/99 ALL 17/77 ALL - Vinegar 1 21/ /77 ALL - Water, Distilled 1 18/ /77 ALL 8/3 Zinc Nitrate ALL 21/99 ALL 17/77 ALL 14/4 Zinc Sulfate ALL 21/99 ALL 17/77 ALL 14/4 ALL Concentrations; SAT Saturated Solution; N/R Not Recommended; - No Information Available. Office: Unit1-11, 3rd Floor, No., nader Alley,Vali AsrSt,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod:

11 Physical Properties of Molded Grating Property Test Method Units Value Tensile Strength ASTM D-38 PSI 1, Tensile Modulus ASTM D-38 PSI. 1 Flexural Strength ASTM D-79 PSI 1, Flexural Modulus ASTM D-79 PSI. 1 Compressive Strength ASTM D-9 PSI, Izod Impact Notch ASTM D-2 Ft.-Lbs./In. 4 Barcol Hardness (Min.) Specific Gravity ASTM D Water Absorption ASTM D-7 Max. %.3 Flame Retardant ASTM E-84 Less than 2 Flame Retardant ASTM D-3 Self-Extinguishing Office: Unit1-11, 3rd Floor, No., nader Alley,Vali AsrSt,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod:

12 Max Rec. L&D Concentrated Line & Style Spa n Office:Unit1-11,3 rd Floor, No.,nader Alley,Vali Asr St, Tehran, Iran. Tel: +98 (21) , Tel/Fax: , Post Cod :

13 Concentrated Line & Tables Concentrated (mm) Span Style Concentrated Line & Max Rec. L&D Office:Unit 1-11,3 rd Floor,No.,nader Alley,Vali Asr St,Tehran,Iran Tel: +98 (21) , Tel/Fax:8429, Post Cod:

14 MOLDED GRATING FASTENERS Type "L" Clip-For use in securing grating to support frames. Type "M" Hold Down Clips-Designed to fix grating on support structure & prevent it from turning in all four directions. Type "C" Clips-Applied to connect two adjacent grating bars. Office: Unit1-11, 3rd Floor, No., nader Alley,Vali AsrSt,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod:

15 STANDARDS OF FRP COMPOSITES The Following Standards are used in composite productions: ASTM C ASTM D ASTM D ASTM D-2-87 ASTM D ASTM D-7-81 ASTM D-3-81 ASTM D-38-87b ASTM D-9-8 ASTM D-9-79 ASTM D ASTM D--8 ASTM D-79-8 ASTM D ASTM D ASTM D ASTM D-1-8 ASTM D ASTM D ASTM D ASTM D ASTM D ASTM D ASTM D ASTM D ASTM D ASTM D ASTM D ASTM D ASTM E ASTM E-2-83 ASTM E ASTM F ASTM G ASTM G-3-84 Heat Flux Dielectric Strength Testing Rigid Sheet for Electrical Insulation (Ladder) Impact Resistance Electrical Resistance Water Absorption Flammability Tensile Strength Compressive Strength Thermal Expansion Specifications for Laminated Thermosetting Materials Shear Strength by Punch Flexural Strength Specific Gravity Bearing Strength Weathering Density Interlaminar Short Beam Shear Strength Hardness Ignition Loss Classifying Pultruded Shapes In-plane Shear Strength In Plane Shear Tensile Dimensional Tolerances Pultrusion Terms Visual Defects Short Beam Shear Strength Flexural Properties Tunnel Beam Test Smoke Chamber Linear Thermal Expansion (CTE) Handrails Weathering Weathering Office: Unit1-11, 3rd Floor, No., nader Alley,Vali AsrSt,Tehran, Iran Tel: +98 (21) , Tel / Fax: , Post Cod: